SMART RACK SYSTEM ROLL FORMING MACHINE

TECHNICAL SPECIFICATION
• Number of stations/ press rollers sets: 12,
• The gear shafts, bearing the press rollers, are fixed with ball bearings on both sides,
• Diameter of the gear shaft: 45mm,
• Profiling press rollers are made out of 4140 Special crack-proof steel and given a hardness of 55-58 HRC,
• Characteristics of the steel sheets to be used: Sheet Width: Min. (30) mm Max. (200) mm,
• The main motor and the reduction gear are connected to the lower chassis to control the press rollers from the center,
• Power Transmission: with the main motor and reduction gear,
• Motor = SIEMENS,
• Reduction Gear= Finex,
• Ball Bearings: SKF-ORS,
• Different steel profiles and shapes can be produced by replacing the press rollers manually,
• Profile Setting Time: 5-10 minutes,
• Lenght Tracking= ENCODER,
• Voltage = 220/ 380 Volt,
• Remote Controlled, Mini Fire Extinguisher, High Safety standards with a Wire Mesh Upper Lid and Emergency Stop Button, a Pressure Indicator and an Oil Level Gauge,
Calibration Unit: The finished profiles can be cut, by the special hydraulic cutting unit, to the desired length after passing through the shape calibrator; this unit is designed to be easily removable. The main cutting device is designed for a single cut shape for a single blade shape and for easy assembly and disassembly.
Automation: PLC-Drive Group, Delta
Electronic component = Telemechanic, SİEMENS
AUTOMATIC INDUSTRIAL ROLL FORMING LINE:
• The produced steel profiles are used in the industrial building sector,
• The produced steel profiles are of high quality and robust and meet all the performance criteria of the European standard,
• A profiling line consists of a decoiler, a roller forming machine, a Calibration Block, a Cutting / Guillotine block and a conveyor.
FIELDS OF USE
• Steel profiles for industrial buildings
• Appropriate profiles according to order and demand

DECOILER
• Outer diameter of the coil: 1.200 mm
• Width of the coil: Max. 300 mm
• Load capacity: 1,000 kg
• Options: Mechanical Handling: Hand Brake- Electric Handling: Electric Motor
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