Fully Automatic Padding (Insertion) Machine

Equipment Introduction

The fully automatic stopper insertion machine is an automated device used in industrial production to insert stoppers into caps. It is widely applied in industries such as pharmaceuticals, beverages, and chemicals where high-precision assembly and quality control are required. This equipment fully automates the processes of feeding, sorting, and inserting stoppers while also integrating with vision inspection systems to perform defect detection directly on finished products, achieving full automation across production, quality control, and packaging. Additionally, the equipment incorporates an intelligent diagnostic system that continuously monitors operational status and precisely pinpoints issues during malfunctions, significantly elevating the level of intelligent production within enterprises.

Equipment Features

Highly adaptable
Widely applied in intelligent manufacturing across pharmaceutical, beverage, and chemical industries;
Highly compatible with different models of the same product, offering exceptional versatility.

Precise and efficient
The equipment features a 60-pin riveting head structure, achieving a production efficiency of up to 55,000 units per hour. With high production efficiency, the finished product qualification rate reaches 99.2% to 99.4%.
The vision inspection system operates at a maximum speed of 3,200 units per minute, delivering an inspection accuracy of 0.02mm.

Stable and high-quality
The transmission structure employs spiral bevel gears, offering extended service life, low noise, and high meshing precision.
No lubricating oil is required, eliminating heating and contamination.
Plugs (gaskets) remain wrinkle-free, free from skewed edges, and maintain consistent flatness and height.

Smart Manufacturing
The backend can be integrated with our proprietary AI-based intelligent visual inspection system, which autonomously models and intelligently identifies product defects with minimal manual intervention.
The equipment features an intelligent diagnostic system that continuously monitors operational status and autonomously pinpoints fault information.
The data management module within the equipment's backend management system collects, stores, and aggregates operational data while supporting historical data queries, providing foundational data support for enterprises to establish digital and intelligent factories.